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How to Save Money When Buying Battery Systems Manufacturer

Feb. 04, 2024

Battery storage — whether on its own or used with solar panels — is a great way to make your home more energy independent and eco-friendly, plus save money on your power bills. This article from TechBullion outlines what to know if you're thinking about installing a home battery. Want to know more? Check out Panasonic's great options for battery storage. 

Solar energy is one of the most environmentally friendly forms of energy out there, and it’s also one of the cheapest. But if you’re like most people, you probably don’t have enough solar panels to power everything in your home. That’s where solar batteries come in.

Solar batteries are a great way to store solar energy so you can use it when you need it – whether that’s to power your home during the day or to charge your electronic gear at night. In this blog post, we’ll share some tips for saving money on solar batteries. From choosing the right type of battery to getting the best deal, read on to learn everything you need to know about solar batteries.

Solar Battery Basics

If you’re looking to invest in solar panel battery storage, there are a few things to keep in mind. First and foremost, it’s important to know what kind of battery will work best for your needs. Second, it’s important to research the different types of solar batteries available on the market. Third, it’s important to understand how solar batteries work and how you can maximize their efficiency. Fourth, it’s important to consider your budget when purchasing a solar battery. Fifth, and finally, it’s important to read the product reviews before making a purchase. With these tips in mind, you’ll be able to save money on your solar battery purchase while still getting the most suitable product for your needs.

Photo courtesy of Panasonic Eco Systems 

How to Save Money on Solar Batteries

If you’re looking to save money on solar batteries, there are a few things to keep in mind. First, consider getting a battery that is rated for less power. This will help extend the life of your battery and save you money in the long run. Additionally, make sure to monitor your battery’s condition and replace it when necessary. Finally, consider using solar panels that offer higher efficiency rates, which will also save you money on your energy bill.

If you’re looking to save money on your solar batteries, these tips are a good place to start.

Tips for Buying Solar Batteries

If you’re thinking about buying solar batteries, here are a few tips to keep in mind:

  1. Compare the prices of different models and brands. There is no one “best” solar battery, so it’s important to compare prices and features carefully before making a purchase.
  2. Consider your needs. What specific features are you looking for in a battery? Are you concerned about weight or bulkiness? Do you need a battery that will last for long periods of time or want something that can be used quickly?
  3. Consider your budget. Solar batteries can be pricey, but there are ways to save money on them if you know where to look. Compare prices and find coupons or special offers that might be available on specific models. Once you’ve determined how much money you want to spend, begin looking at solar batteries that fall within your budget.
  4. Ask questions! When shopping for solar batteries, be sure to ask plenty of questions about the product and how it works – even if you don’t end up buying it right away. You might be surprised by the information you learn and by the helpful advice someone else has already shared with you.
  5. Take advantage of outdoor lighting opportunities! Even if your home doesn’t have access to direct sunlight all day long, there are many opportunities outside during daylight hours when energy costs are high (such as early morning or evening). Try using a solar power kit to turn off unnecessary lights when not needed.

Photo courtesy of Panasonic Eco Systems 

How to Save on Solar Charging Stations

When it comes to saving money on solar charging stations, there are a few things to keep in mind. First, be sure to compare prices between different providers. Second, make use of coupons and deals that are available. Finally, consider purchasing solar batteries outright instead of using a solar charging station rental service. Below are some tips for each:

  1. Compare Prices

One of the best ways to save on solar chargers is to compare prices between different providers. This means looking at both the cost of the unit and the cost of the lease/service contract. In many cases, you can save a significant amount by opting for a lease/service contract rather than buying an outright unit.

  1. Use Coupons and Deals

Another way to save on solar chargers is to take advantage of coupons and deals that are available. Many times, manufacturers will offer discounts or free units when they’re released onto the market. Additionally, many stores offer cash back or percentage off discounts on their solar products.

  1. Purchase Solar Batteries Overnight

In some cases, it may be more cost effective to purchase your own solar batteries instead of using a solar charging station rental service. This is especially true if you’re not familiar with how batteries work or if you have limited knowledge about energy efficiency ratings (EER). By purchasing your own batteries, you can ensure that you’re getting the best possible deal on quality products.

Conclusion

There are a lot of different ways to save money on solar batteries, so it can be hard to figure out where to start. In this blog post, we will overview some of the most common tips and tricks for saving money on solar batteries. Hopefully, this will help you get started on your path to finding cost-effective solutions for your energy needs.

 

This article was written by Ali Bajwa from TechBullion and was legally licensed through the Industry Dive Content Marketplace. Please direct all licensing questions to [email protected].

Sponsored by Nordson Sealant Equipment

In EV battery manufacturing many steps could be taken to reach the best result for the lowest cost but as we all know, every process is different. Just like every OEM and automotive manufacturer have different criteria and expectations. What if there was a playbook to ensure an optimal production process was met each time? While a tangible book may not exist, subject matter experts do. At Nordson we offer 25 years of EV battery manufacturing experience. Improve your process and optimize production with industry leading expertise.  

Illustration batteries with electric charge, resonance, pulse

How we support EV Battery manufacturing

Automotive manufacturers tend to outsource various products or parts within a vehicle’s assembly, including its electric battery. At Nordson, we specialize in the sealing and bonding of one and two-component adhesives and sealants onto EV battery cells, modules, and packs. You will find that these dispense applications can be used to replace expensive welding or riveting processes. The bonds and/or seals keep environmental conditions like moisture or dirt from entering the battery pack and causing part failure. The Nordson Pro-Meter® Series A2K and Pro-Meter D2K are powered by Positive Rod Displacement technology to ensure the exact volumetric ratio is dispensed each and every time.  The Pro-Meter series can also be automated for robotic integration. If you’re an integrator who is assembling an electric vehicle battery; here is why it’s important to partner with Nordson. 

Advice for integrators

The landscape for integrators can be risky as you try to outbid your competition in order to win business from an automotive manufacturer. Many automotive manufacturers rely on an integrator’s skillset to deliver the ideal process for their product. Most likely, the integrator is knowledgeable and skilled in specific product assembly but may need assistance with certain facets to optimize production. That is where Nordson can lend a hand. The process is our focal point. First, we assess the target goals and expected production output to understand the automotive manufacturer’s delivery expectations. Next, we identify areas of process improvement. This includes evaluating the equipment, flow rate, production speed, volume dispensed, and material used. Then, we make sure you as an integrator are implementing the best process for that application. In addition, we will review the process and suggest cost savings opportunities utilizing Nordson equipment. Optimizing the process and streamlining the amount of equipment and material will save you time and money. 

Integrator leans on Nordson to save thousands

Nordson recently met with an automotive customer who wanted to increase the production rate in a specific EV battery manufacturing cell. The customer’s current process dispenses approximately 600 individual 0.3cc shots per battery module totaling 173cc in volume. The entire process takes 450 seconds, or seven-and-a-half-minutes to complete, causing a secondary issue with the sealant material.  Due to the length of the cycle, the sealant would cure before the assembly was complete.  Subsequently, the integrator determined that to meet the customer’s target cycle time of 240 seconds it would require a second line to achieve the target production rate. These challenges had to be resolved or their production would suffer in time and product costs. 

Our team of experts began testing the exact material and process to identify a cost-effective solution. During the testing phase Nordson engineers discovered that the robot was the biggest impact to the cycle time. The robot had to move, stop, dispense, and then move repeatedly to individually dispense the 600 shots accurately. Our engineers decided to eliminate the 0.3cc individual shots by implementing a 4.5cc continuous bead to speed up the total dispense time. This solution allowed each battery module to need just 18 continuous beads versus 600 individual shots. The new continuous beads decreased the material usage, from 173cc total volume to 81cc total volume per part to incur a 50% material savings. In addition, the entire dispense process only took 65 seconds to complete surpassing the customer’s goal of 240 seconds. The new one-minute-and-five-second cycle time was seven times faster and eliminated the need for a second line, saving the company thousands of dollars. The customer was elated when we shared our findings with them and were quick to implement the new dispense process into their production line. At Nordson we will continue to strive towards these solutions for our partners and customers.

Experiment with new materials

Are you an automotive manufacturer or integrator who is experimenting with non-traditional or new sealants or adhesives for your EV battery manufacturing? Material suppliers often release new cutting-edge materials to enhance EV battery assembly. There are many factors to consider: 

  • How will this affect the weight of my vehicle?
  • Can material usage be reduced?
  • How much material is needed to properly seal the electric battery?
  • Will the material cure in-place? 
  • How will the material affect the wear life of the dispense equipment?

Our material testing facility in Wixom, MI can recreate the targeted dispense process to uncover any areas of improvement. If your production is using a new one or two-component material, then we also can help. It is important to test and analyze all materials for longevity or the overall impact on the dispense equipment. For example, when it comes to your dispensing process, you could experience unwanted downtime if your material is curing inside the metering system. This would indicate that the wrong dispense equipment was purchased or selected, or the wrong material. You could also be dispensing too much material and wasting money. Or you could have purchased a material that is too abrasive and causing unwanted maintenance on the dispense equipment. Testing the new material before starting production can save time and money. Submit a request form to further analyze your dispense material.

Trust your partner

As more automotive manufacturers enter the electric vehicle market trust Nordson, your industry expert. Rely on teams who will deliver the best solution for you and your customer. Let’s pave the way to innovative, high quality EV battery manufacturing. Connect with a Nordson representative for your next project: Contact Us

Sponsored by Nordson Sealant Equipment

How to Save Money When Buying Battery Systems Manufacturer

Save money when you streamline your EV battery dispense system - Charged EVs

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